Gen4 Super Ion Air Wipe

Ring of ionized airflow clamps around the parts! Neutralizes and cleans continuous moving surfaces!

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What is the Gen4 Super Ion Air Wipe?

EXAIR's Gen4 Super Ion Air Wipe provides a uniform 360º ionized airstream that is easy to clamp around a part for eliminating static electricity and contaminants. It is ideal for use on pipe, cable, extruded shapes, hose, wire and more. It maximizes ionized airflow while minimizing compressed air consumption.

Why the Gen4 Super Ion Air Wipe?

The Gen4 Super Ion Air Wipe provides total coverage of the part moving through it. The high volume, high velocity flow attaches itself to the surface and wipes it down with the static eliminating ions. The airflow stays attached to the surface and is effective up to 15' (4,6m) away from where the Gen4 Super Ion Air Wipe is mounted. An optional pressure regulator provides infinite contro of the air volume and velocity. Incearing the pressure increases the forceful wiping action. Lower pressures provide excellent coverage with much lower force and velocity.

The Gen4 Super Ion Air Wipe is the easy way to provide uniform coverage around a continuously moving material. The hinged design, allowing the Air Wipe to open, make threading continuous wire, tube or extrusions unnecessary. Arranging a series of other ionizers around the surface would provide uneven airflow and prove to be costly. The split design of the Gen4 Super Ion Air Wipe solves that problem by making it easy to clamp around the surface of the material moving through it, eliminating the need for threading or several ionizers.

The Gen4 Super Ion Air Wipe is lightweight and easy to mount using tapped holes on the back. It can also be held in place with rigid pipe. Coupling brackets that hold each half of the Gen4 Super Ion Air Wipe together are provided which can be installed or removed quickly if required.

How The Gen4 Super Air Wipe Works?

The Gen4 Super Ion Air Wipe incorporates a Super Air Wipe and a split ionizing collar, energized by a power supply. Compressed air is ejected through the small ring nozzle of the Super Air Wipe at high velocity (1). A conical 360° ring of air is created that induces high volumes of surrounding air (2). The airflow passes through the collar and is ionized by two emitter points (3). That high velocity, ionized airstream attaches itself to the surface of the material running through the Super Ion Air Wipe (4), uniformly eliminating the static electricity and removing any contaminants from the surface.

Applications:

• Clean and neutralize extrusions
• Neutralizing pipe, tubing, wire
• Cleaning molded parts
• Neutralizing static for quality printing
• Pre-paint dust removal
• Remove chips, shavings and sawdust
• Container neutralization

Advantages:

• Low air consumption
• Rapid static decay
• Quite
• Shockless, non-radioactive
• Compact, rugged, easy to install
• No Moving Parts - low maintenance
• Variable force and flow
• Electromagnetically shielded high voltage cable
• Armored high voltage cable protects against abrasion, cuts
• Integrated ground design requires no separate ground connection
• Replaceable emitter points

Gen4 Super Ion Air Wipe Specifications

EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for Super Ion Air Wipe operation.

Certifications: The Gen4 Super Ion Air Wipe and Gen4 Power Supply are UL Component Recognized to U.S. and Canadian safety standards, and are CE and
RoHS compliant.

Electrical: For use with 5 kVrms, 5 milliamperes (max.) power supply.Electrical Hazard: Shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases.

Materials of Construction:

 Metal Parts: Aluminum

Plastic Parts: UL Rated 94 HB

Emitter: Stainless Steel

Maximum Ambient Temperature: 165°F (74°C)

Shims: Thicker shims can be installed easily if additional hard-hitting velocity is required.

Compressed Air: 1/4 NPT inlet provided.

Gen4 Super Ion Air Wipe Dimensions

If you need more info, please Contact Us

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